MW-1 Guy
A little late to the party here but, for some reason I was never able to keep the PA modules in an MW-1or MW-1A running for more than 6 months when using the Inovonics 222 limiter/filter in front of it without loosing audio pass transistors and/or the TIP-47 TO-220 devices. In contrast, any modern NRSC filtered Orban product that I've used in front of an MW-1 or MW-1A never exhibited the problem and the transmitter would run for years without any failures other than what could be attributed to a power surge or lightning strike. Never did make a determination as to why that particular processor had this problem consistantly with numerous MW-1's and other processors did not. Oh Well! That was 20 years ago in another life when I was a contractor. I also had good luck with the last production run CRL gear, the PMC 450 and 900.
IPM is an issue with these transmitters, as is the symmetry of the PA module waveform. You'll want to have your RF devices properly matched for beta and verify the PA output with a scope for both symmetry and rise times of the Class D squarewave. Anything else will result in poor PA efficiency and increased IMD in the audio. The MW-1 and MW-1A is still a favorite transmitter of mine and I would have no problem running one up against any other 1 KW AM box out there. My 2 cents worth.