Schroedingers Cat said:
Any suggestions on replacing capacitors would be appreciated. Would just replacing the filter capacitor be enough to have it not blow up? Should I get a VARIAC and slowly build up the voltage? The filter capacitor was leaking years ago.
Reviving an old tube radio can be risky business. First and foremost, put your own safety ahead of the radio. Better for it to be destroyed than you get injured.
Bringing up the voltage slowly with a variac is highly recommended. If you don't have one, you can make a fixture using a light bulb socket and various wattages of light bulbs - until the government makes it impossible to buy bulbs of differing wattages, I think 100W are already gone, I don't know about 75W and 60W. I skipped CFLs and went straight to LED, but that is off-topic. The principle of the multi-light bulb fixture is to allow you to have some impedance between the wall outlet and the radio. If all the power is dissipated in the bulb, then it is a safe bet the radio is shorted, or the secondary of the transformer is shorted through the cap.
I am not a purist. For me, when it is anything running off AC - my philosophy is to make it safe by putting in the latest technology in capacitors. You can replace the filter cap, which is usually multi-section, with good axial lead single value capacitors. I just mount under the chassis, because they are usually much smaller than the dried out multi-section they are replacing. I leave the old multi-section cap in place on the chassis for looks only, if I took it off there would be an ugly hole where it went. I replace all the old wax paper foil capacitors with a newer technology film capacitor. They are usually a fraction of the size and are much better. I resist replacing wax paper foil with ceramic, because the old caps have a shielding characteristic ceramics don't, but occasionally if a cap was dropping from a tube socket pin to a lug on the chassis, it is OK. Its a bit of a judgement call, plus a little experience with this sort of thing. Resistors are another matter - I don't just jump into shotgunning old carbon resistors for metal film, but be sure to measure them. If they have changed over time and are out of tolerance, it is better to replace them.
I have a controversial mod that I do - I find that my old tube gear works better if I get rid of the old rectifier tube and use a couple of 1N4007's instead for the rectification. I just leave the tube out of the socket and wire the diodes directly to the tube socket pins. The issue here is that the B voltage is usually a bit higher than it was before, but I've never had a problem. The tube gear warms up better.
I also modify tube gear I use a lot so the filaments are always heated. This wastes some power, but the equipment powers up immediately. And it extends tube life - filaments burn out when power is cycled a lot. They last a lot longer if always lit. Old CRT televisions worked that way, the filament was always on. Better to waste some power than replace a CRT. CRT televisions virtually never lost a picture tube due to filaments burning out.
There are some oddball components in tube gear, multi-plate high voltage rectifiers, chassis mounted power resistor ladders, etc. All can be replaced with more modern components like a diode for the multiplate rectifier and a string of resistors for one of those tapped chassis mounted power resistor ladders.