Schroedingers Cat said:
I recently was loaned an Eton E1 AM/FM/SW portable. The radio has not been used recently because of horrible electronic noise that is now almost impossible to eliminate.
The case was sticky and dusty. I finally had to take a damp rag and wipe it down. The case is still sticky. It leaves a sticky residue on the fingers. Has anyone else had this problem? What causes the case to be sticky? High temperature storage? Exposure to semi outdoor environment in a garage or breezeway?
The knobs are all right.
Any suggestions on cleaning?
This sounds like cigarette smoke damage - I've encountered slightly tacky orange deposits from nicotine, but never openly sticky - so yours must have had severe exposure. I don't think normal exhaust fumes would have a sticky component like that. It is possible if the case was exposed to strong organic solvents it could be partially dissolved, but most of those organic solvents are hard to get now.
In cases of extreme cigarette exposure, time is of the essence particularly with new Pb free solder formulations. Corrosion of the solder joints and etching of exposed PC board traces - even vias - could be occurring. I'd tear the radio completely down - some scrubbing time with dishwashing liquid like Dawn should eventually get the nicotine off. Because the smoke is pretty corrosive, you may lose some silkscreening and decorative metalization, etc. But you have to halt the damage by getting it clean. Be sure to clean everything - case, knobs, etc. - because any residue you leave can cause further damage in the future.
The PC board itself was probably cleaned with a water soluable flux, but be careful because water sensitive components may have been added after the board cleaning. If you are sure nothing on the board will be hurt by water -you can use it to rinse the board. I know nothing about your radio but it is a safe bet you need to be careful with things like unsealed pots and tuning capacitors. If you have any doubt at all, clean with a Q-tip and alcohol. Make it the 90% pure type, which still leaves 10% moisture but you will at least have something reasonably effective at cleaning. Be careful with polystyrene plastic components like tuning capacitors - the alcohol may attack them. So work around them and get the alcohol off fast if you make a mistake.
If the solder connections are completely black, you should clean them first to get as much of that black material off as you can - it is very corrosive. Then think about re-flowing every joint. I've had cases so severe I've de-soldered with solder wick and re-soldered with new solder. It is labor intensive, but you need to get the PC board stabilized, where corrosion won't continue after you are done. If you have orange nicotine on the board - it is extremely tenacious. Keep cleaning until it is gone - it is slightly conductive especially in high humidity.
Once you have the electronics stabilized and mechanical cleaning done, then you can re-assemble. If you know it is going back into a hostile smoke filled environment (your or somebody in your household is addicted), I've conformally coated them. There are a number of sprays on the market - they delay the inevitable damage for a while. But electronics and smoke don't mix - the best plan is to limit exposure.