Tom Wells said:
I have had the very same issue with several types of recorders. Usually it is a relay with poor continuity at the contact faces.
Is this on both channels? If so, the noise may be power supply related, but since it's only in recording, probably not.
The low levels could also be due to oxidized relay contacts. There is a product made by Caig Laboratories called De-Oxit D5.
If you can get a can, you can literally spray away most crackles, clicks, pot noises, "funny" switches, etc.
I consider it magic. It is not a cleaner, but rather, chemically removes oxides and sulfides on the contact surfaces.
Look for a relay that pulls in during record. Often they are soldered in, but have a removable rectangular plastic cap.
You should pray that it's the edgeboard connectors, because that will be the easiest thing to fix. Tom is right about DeOxit D5. Caig does make a spray just for gold contacts, but D5 is a more general purpose cleaner and will be more useful.
But use any gentle contact cleaner. Pull the power plug. Remove the PC cards from the motherboard one at a time, clean the connector where it plugs in to the motherboard, and plug it back in. Do all the baords that way.
And look for a relay like Tom said. I'm thinking in a Delta it will be pretty small.
If it gets much beyond that, you'll probably have to get extender boards to get the PC boards up out of the machine so you can do some signal tracing with a scope. That may be more than you want to tackle.
Good luck