I have modded dozens of 8100's and Prisms
Over the past 25+ years I have modded close to 100 of these units (and 8000's as well). The main problem with them is the quality of the negative power supply and the general quality of the chips and caps used within them. Bob Orban is a master marketer; he designed his units to slowly degrade over time, so when you compare his newest box against the older one, it blows it away! HALF of this is not because his new box is that much better-instead the older unit has degraded to the point where it's half as good as it was when new. In addition, he used TLO opamps in these-which were great in 1975, but suck in 2007!
In an 8100, replace ANY light purple or orange electrolytic caps on ANY card-they have long dried up. Replace the bass DC coupling cap (it's tantalum) with a nonpolar. The VCA's in these units are fine-if you look at how they're used, they live within the feedback loop of a 5534 opamp-audio does not directly pass through them. By the way, they're used in the stereo generator too-and properly adjusted you can get upwards of 55 db separation midband with this unit. The VCA's are a stock RCA product.
The problem with bass grunge in most units is caused by one half of IC-310 on cards 3 and 4 sitting there oscillating. It screws up the power of the half that the bass goes through. I discovered this YEARS ago and reported it to Orban, who told me I was crazy until they looked at a card and found NONE of the 3 pins on the opamp were connected to anything. It's easy to configure this opamp as a voltage follower with it's non-inverting input connected to ground (If you don't know what I'm talking about, then you shouldn't be playing with these cards at the component level). By the way, to my knowlege Orban never came out with a bulletin about this, though they fixed it on all cards from that point (around 1986).
The "multi stage crossover with imbedded bass clipper" on cards 3 and 4 was put there so Bob could get a patent on it. It's simply two single pole filters cascaded with two clipping diodes in between them. By the way-the unit sounds MUCH better with these diodes OUT!
The back to back caps (with a film across them) on the filter cards (8 and 9) need to be replaced with a single 100 uf nonpolar.
I also put additional power supply filtering everywhere. The .1 disc caps on each card's power supply input are USELESS. Put a decent film there. Also, an official Orban mod is to replace the 25 uf caps here with 100 uf ones. I also drop an additional 6800 uf in each power supply rail-it stiffens things quite a bit.
I have rebuilt three of these units within the past few months (with their Audio Prisms as well) and the stations that put them in were all BLOWN AWAY by how great they sounded. They tried EVERYTHING against them and kept coming back to the analog processing time after time. I've had PD's do the same thing over the years. They all also use a MSI clipper-but the problems with THAT box (stock) would take another 1000 words to describe. Suffice it to say that the 8100A/Audio Prism/MSI CP-803 (rebuilt) is as good or better then ANY current processor-and I'm talking loudness wise too!
Newer is not always better....especially new just for the sake of new.
I would be glad to continue this off list if anyone wants. My email is
[email protected]