I should have mentioned that I do have hardware processing in chain before the transmitter. The last item in the chain is a compressor/limiter prior to signal injection. Of course my microphones have compressor/limiters are well (one is a DBX 286s, the other a straight DBX 286) -- I have chased * a lot * of things I did wrong here. I have made a lot of incremental improvements ... including the fact that when I was following *my own stupid wiring diagram!* I noticed I accidentally had one place where balanced and unbalanced were mixed; correct that mistake and there was a pretty hefty improvement!
I put an 8khz test tone through all board inputs and made sure I had consistent balance, that helped too. I also found some input and output lines that benefited greatly from a ferrite bead being added.
I pulled the output from the H/W audio chain to about 95% to avoid 'splatter' ... and I relocated the transmission line to run 90deg to everything else leaving the studio.
Lastly, the post-processed audio was, in my opinion, being overdriven and likely drove some of that splatter.
Now, given ALL MY ERRORS (!) there is ZERO doubt that going lossless on the audio would be, once again, a whole MAGNITUDE of improvement! It seems my self-inflicted wounds are remedied; to go further requires me forking out a chunk for improved music library files.
I have one continuing thought to ask though... my FM signal does not have RDS right now ... I was wondering if using stereotool to create the RDS signal at the PC level would allow it to display on FM tuners (or is there additional H/W required prior to my transmitter) - in other words is the data buried in the signal or H/W injected? I suppose my question would also be applicable to HD broadcasting - is it buried in the signal or is it H/W injected?
Sorry for all the novice questions -- this forum has been A BOON to my knowledge! Thank you so much so far.