This may be where our respective troubleshooting throughs may diverge here, but...
I'm concerned about you looking at one processor through one FM, and the other processor through a separate station. As it appears to me, you're assuming the Optimod is the culprit, but you're feeding it through the stereo generator of a completely different exciter.
Have you tried the Optimod on the station that doesn't overshoot?
The other thing is, I think you miss out on some of Optimod's processing features if you don't use its own stereo gen... especially in the area of overshoots and any composite clipping you might consider using. That was the major point of the processor/stereo generator combination that started the whole Optimod product line. Since it's right there, have you tried feeding the composite output of the Optimod to the exciter directly? That might narrow down the possibilities a bit.
I'm concerned about you looking at one processor through one FM, and the other processor through a separate station. As it appears to me, you're assuming the Optimod is the culprit, but you're feeding it through the stereo generator of a completely different exciter.
Have you tried the Optimod on the station that doesn't overshoot?
The other thing is, I think you miss out on some of Optimod's processing features if you don't use its own stereo gen... especially in the area of overshoots and any composite clipping you might consider using. That was the major point of the processor/stereo generator combination that started the whole Optimod product line. Since it's right there, have you tried feeding the composite output of the Optimod to the exciter directly? That might narrow down the possibilities a bit.